How to Choose Flannel Fabric? Buying Guide

How to Choose Flannel Fabric? Buying Guide

When you are going to buy flannel fabric to sew your projects, you need to know how to choose the best flannel fabric. So here is a buying guide for you.

Flannel may be modest, unassuming, and practical in comparison to glitzy satin or pricey leather, but that doesn’t mean you should cut corners when it comes to quality. More durability is correlated with tighter weaves, whereas looser weaves have more potential to warp, shrink, or stretch in ways that are typically not intended.

Here are some recommendations for choosing high-quality flannels when shopping for them.

How to Choose Flannel Fabric?

Although the flannel shirts we’ll be considering are pricey (though frequently not as pricey as their luxury label counterparts), we’re paying for a piece that will be a staple in our wardrobe.

To make sure you get your money’s worth, follow these tips for choosing flannel fabric.


Your flannel’s weight can be used to gauge its value. It costs less when it is lighter. Make sure the flannel you choose has a good weight because a few ounces can mean the difference between a project that retains its shape and one that either stretches or shrinks horribly or does both.

This is because the weight of the fabric can frequently be determined by the looseness or tightness of the weave; the lighter the fabric, the looser the weave, and vice versa.

How to Choose Flannel Fabric? Buying Guide

Go for something that weighs at least 5 oz when buying cotton flannels./square yard, and ideally over 6.5 oz./square yard. Wool flannels typically weigh between 10 and 20 oz because the heavier fiber makes them heavier./square yard, and like cotton, the heavier the fabric, the better the quality.


Due to the napping and brushing processes, it has gone through, flannel’s weave is frequently difficult to see. You can see the weave more clearly if you hold your flannel up to the light, though. Truth be told, tightness is tight.

Naturally, as we have repeatedly stated, it’s also a sign of how well your fabric will hold up. Looseness is for loosers, and it will lead to many heartbreaks when it stretches or shrinks.


When you pick up a piece of nice quality flannel, you should be able to immediately sense why people love it. To touch it should feel gentle. Because of this, it’s crucial to check your flannel before starting any task.

You can always ask for samples to be sent to you before making a purchase for a project even if you can’t physically get to your local fabric shop. Samples are excellent for pre-washing fabrics and determining their resilience in your washer and dryer.

How to Tell the Good Vs. the Bad Flannels?

Most people enjoy wearing soft, cozy flannel clothing and bedding, but how can you tell if the flannel you’re considering purchasing is of high quality? This section will look at how to tell the high-quality flannel fabric.

How to Choose Flannel Fabric? Buying Guide

Pay Attention to What the Flannel is Made Of

When looking for high-quality flannel, the first thing you should consider is the material that the flannel is made of. Nothing beats 100% cotton flannel when you’re not sure which type to choose.

This is not to say that you won’t be able to find high-quality flannel that is composed of synthetic materials or blends; you just need to be aware of what those synthetic materials are. Some brands, for instance, combine materials like wool or polyester, but as we just mentioned, stick to 100% cotton if you’re unsure.

Evaluate the Weight

Flannel shirts and jackets should generally be a little heavier, especially if you intend to wear the material as a jacket. A classic piece of outerwear for a blustery fall day or a chilly spring morning is flannel.

While not as heavy as a jacket, a high-quality flannel shirt shouldn’t be too thin or light for a shirt. Take it off the hanger, and you ought to feel that it still has some weight to it.

Finally, pay attention to the loft and texture of the flannel shirt you’re considering purchasing; the key is to concentrate on products that are strong yet plush. Anything that is overly soft was probably made with subpar, inexpensive materials (like fleece made from recycled plastic).

Consider Its Structure

When determining whether a product is a high quality, the method of manufacture and the structure of the flannel are crucial factors. Examine the fabric first, then any hardware the shirt may have. Avoid buying flannel shirts with zippers or plastic buttons because they can easily break off and harm the fabric.

How to Choose Flannel Fabric? Buying Guide

Choose flannel shirts instead that have dependable snaps on the front. Additionally, it is advantageous if the pockets and cuffs have sturdy snaps. The flannel shirt’s collar and cuffs should next be evaluated. Strong stitching and a moderate degree of sturdiness are required.

Flannel shirts that are well-made will be noticeably precisely tailored, so check the inside of the shirt as well. Flannel shirts that have been well-stitched will have seams that are tighter, more durable, and longer lasting.

Try It One

It’s time to try the shirt on after carefully examining the fabric and construction. A flannel shirt’s construction cannot be fully appreciated until you put it on.

Observe whether it comfortably fits your body shape once it’s on and fastened, or whether it feels stiff, boxy, and formless. Even without layers underneath, the flannel shirt should appear full.

Will It Face?

Flannel isn’t supposed to fade over time from repeated use like skinny jeans do; this isn’t how denim products are meant to look. Even after repeated washings, use, and wear, well-made flannel will retain its vibrant color. See whether you can use fabric softener on the flannel.

Because of this, it’s crucial to look for durable, long-lasting flannel shirts. This might entail spending a little more money on a high-quality flannel as opposed to a less expensive option that will wear out quickly.

Characteristics of Flannel Fabric

How to Choose Flannel Fabric? Buying Guide

Flannel fabric is known for being:

  1. Soft: Due to its loose weave (whether plain or twill), soft fibers (typically wool or cotton flannel), and brushed, napped texture, flannel fabric is most well-known for being cozy and comfortable. From flannel sheets to flannel shirts, it’s a popular option.
  2. Warm: Because it retains heat well, flannel is a preferred fabric for blankets, winter pajamas, and outdoor clothing.
  3. Moisture-wicking: Flannel is very breathable because of its loose weave, which allows moisture to escape rather than be trapped by the fabric. Wool, a natural fabric well-known for its capacity to wick away moisture, is also a common component of high-quality flannel.

What is Flannel Used to Make?

Flannel is used to make products for cooler weather because of its thickness, toughness, and ease of use. Clothing, blankets, sleepwear, coats, and bedsheets are just a few items that frequently use flannel as a fabric.

Due to its unmatched capacity to retain heat and absorb moisture, flannel is used to create clothing and accessories for cool climates. Flannel is a perfect fabric to last through many an autumn night and winter morning because it is cozy and strong.

Conclusion: Choose Flannel Fabric

You should consider the weight, appearance, and touch of the flannel fabric to make sure it is the right material for your project.

It’s crucial to enjoy yourself while working on your flannel project, or any project, really. Whether you’re sewing a quilt, a set of pajamas, or a warm shirt, choose a project that you’ll enjoy working on and using for a long time after it’s done.


What is High-Quality Flannel Made Of?

Wales is probably where flannel was first produced in the 17th century. Despite once being made of wool, flannel was more frequently made of cotton in the 20th century, occasionally incorporating silk. Nowadays, the softest, coziest flannel is 100% cotton.

Are There Different Grades of Flannel?

There are two types of flannel, depending on the base fabric from which they are made: cotton flannel and micro flannel. Cotton-based flannel and polyester-based micro flannel are fundamentally different materials. Weight rather than thread count. Weight is used to describe flannel.

How Do I Know If My Flannel is 100% Cotton?

The fastest way for you to tell if something is pure cotton or not would be for you to use the flame of a candle or a match. Cotton won’t burn, nor will it melt when it is near a flame.

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