What is a Winding Machine? a Complete Guide

Read on to find out more about the various kinds of winding machines, their features, and the blades that go with them.

How does a spool begin to contain such a large amount of material? A winding machine is a solution because it can rapidly wind fabric, paper, string, cord, yarn, wire, tape, rope, twine, thread, and other materials onto an industrial-size spool as needed.

We’ll talk about the winding machine in this article. Please keep reading.

What is a Winding Machine?

Waxing equipment that coats the surface of the yarn with wax is typically included with winding machines that create knitting package designs. The wax is meant to improve the frictional properties of the yarn during the processing on knitting machines.

It is advantageous when there is little friction between the yarn and knitting needles. As a result of waxing, yarn’s coefficient of friction is reduced by almost 50%. In the winding machine’s passage, a wax roll is kept pressed up against the yarn. Wax pick-up affects the friction coefficient of yarn.

It is essential to guarantee the best wax pick-up possible while winding. For instance, 1 gram of wax is all that is required to wax 1 kilogram of 50 s Nm yarn. When the wax is applied insufficiently or excessively, friction increases.

Common Materials

A winder can handle a variety of materials. Some include:

• Paper
• Cardboard
• Rubber
• Felt
• Fabric
• Vinyl

Types of Winding Machines

When looking to invest in a winding machine, there are many different types from which to choose given the numerous applications of winding machines.

In general, the type of material being spooled or wound is used to categorize most winding machines. For example, you can find the following types of winding machines:

• Spool winding machines
• Paper winding machines
• Film winding machines
• Rope winding machines
• Foil winding machines

In some instances, the operating modes of winding machines are used to classify them. You can find the following types of winding machines that are categorized in this fashion:

• Cantilevered turret winding machines
• Carriage-style winding machines
• Shaft and shaft-less winding machines

The winding machine types you can see above are just a few of the many available options, including some of the most typical and well-liked types. The world of winding devices is much larger, and you can frequently find specialized winding devices that are made to carry out any task you require.

Features of Winding Machines

Different kinds of winding machines have different features, just like many industrial machines do. Here’s a look at some of the most popular and helpful winding machine features:

• Web break detection: Sensors that keep track of the material being spooled are found in many industrial winding machines. Many of these sensors operate by projecting a light beam toward the material and observing whether the light is reflected back.
• Automatic splice initiation: To make crisp, non-overlapping cuts, automatic splicing features are employed. Automatic splicing features are typically used to boost output, regulate quality, and cut down on waste.
• Roll changing: Users can configure the maximum diameters for spooling using roll-changing features. When that maximum diameter is reached, the roll-changing function replaces the entire spool with a fresh one.
• Actuated knife cut-off: Once a spool reaches its maximum diameter, an actuator activates a knife cut-off, causing the blade to precisely and cleanly cut the end of the material. Clean, accurate cuts are produced by blades of high quality.

Maintenance Method of Winding Machines

The winding machine’s faults can be broken down into the following categories: electrical, mechanical, transmission, and pneumatic (if applicable). The electrical component is further divided into strong and weak currents, and the numerical control system of the winding machine is typically flawed.

It is thought to be a good idea to alert users to weak or defective components during design, use, and maintenance. After the alarm circuit has been activated, both protective instructions and alarm information, including sound and light, will be displayed on the display screen or operation panel.

Make the system turn off or stop operating to ensure safety and stop a failure from getting worse.

Machine Reset Method

In general, a hardware reset or sequentially switching the system power supply can fix a whole-machine error brought on by a winding machine fault.

The circuit board or the rectifier switching power supply will become confusing to plug and unplug if the system working storage area is unstable due to voltage. , the system must be initialized and cleared, and the current data backup record should be made before clearing.

After a reset and initialization, if the fault still cannot be fixed, run a hardware replacement diagnosis.

Prepare Test Run Program

The foundation for determining whether or not the entire system function is intact is the compilation and successful execution of a reasonable program. System failure or invalidation of a particular function may result from some winding parameter setting mistakes.

Sometimes a user program error results in failure. To verify that it is operating normally, a test program can be assembled and run to identify and fix any user program errors.

Make Good Use of the Adjustable Parts

A straightforward but efficient maintenance technique involves adjusting adjustable components like screen voltage, winding tension, and the starting position of the cable rack. Adjust the adjustable parts to fix some harmless flaws.

For instance, it is typical for the system display screen to be dark after adjusting the power supply voltage of a winding machine that has been in use for a long time.

Spare Parts Replacement

The winding machine’s suspected faulty parts are swapped out for reliable spares during maintenance. The winding machine can be quickly returned to normal operation after the maintenance staff has essentially determined the root of the problem. The broken one is then sent back for repair using the most frequent troubleshooting technique.

Environmental Quality Improvement Act

When using the method of replacement and elimination, you may not be able to identify the cause of some very strange faults, so you must frequently start with the environment. Power supply and space are the two categories used to categorize the environment.

A stable voltage-isolated power supply can be used to reduce the power supply’s fluctuation in order to improve it. The capacitor filtering method can be used to reduce some high-frequency interference from the power supply.

These preventative measures allow for increased and checked grounding as well as a reduction in power supply faults. Additionally, it is absolutely necessary. Dust, gas, and other factors, among others, are just a few of the causes of space interference, foundation vacancy, vibration, etc., space radiation interference, etc., and so on.

It takes trained professionals to detect and maintain, as well as experienced maintenance technicians.

Maintenance Information Tracking Act

According to the winding machine’s actual operations and previous fault records, it has been determined that by continuously modifying and upgrading the system software or hardware, accidental faults brought on by flaws in the winding machine’s design or manufacturing process can be resolved.

Maintenance information containing these modifications is constantly made available to maintenance personnel. The business can use customer feedback as a starting point for troubleshooting to accurately and completely fix the problems. The continual development of our business is also greatly helped by reasonable user feedback.